Unveiling the Chongqing Sokon Industry Group Stock Super Factory: Leading the Industry Development by Achieving 9000T Integrated Die Casting Production

date
08/02/2024
avatar
GMT Eight
Recently, Chongqing Sokon Industry Group Stock's super factory for automobiles (601127.SH) has been put into operation. As one of the production bases for Chongqing Sokon Industry Group Stock's M9, the super factory is one of the world's leading smart manufacturing bases for new energy vehicles, and is known as a new benchmark for automobile intelligent manufacturing in Shanxi Guoxin Energy Corporation. It is reported that Chongqing Sokon Industry Group Stock's super factory covers an area of 2757 acres and is built according to international leading standards and industrial internet requirements. It achieves the interconnection and intelligent linkage of equipment data, and possesses four major characteristics of efficiency, intelligence, cutting-edge technology, and greenness. It can achieve flexible production of SUVs, sedans, MPVs, and other full-size vehicle models. Intelligent manufacturing empowers efficiency Chongqing Sokon Industry Group Stock's super factory has over 3000 units of Siasun Robot&Automation for intelligent collaboration, making it the industry leader in terms of the number of Siasun Robot&Automation. The automation rate in the welding and painting workshops reaches 100%, achieving 100% automation of key processes. The factory can produce one car every 30 seconds, which is the highest level in the industry. This ensures high-quality, high reliability, and high-efficiency production of vehicles. The factory also employs top-tier configurations in the industry, including a 7700T servo press + single-arm robot + automatic part boxing + fully closed production line, which ensures the stability and consistency of part quality and greatly improves the production efficiency of the entire vehicle. The integration of the 9000T integrated die-casting process, as one of the core technologies of Chongqing Sokon Industry Group Stock's intelligent manufacturing, can effectively achieve efficient production, lightweight design, and high safety. The highly integrated design of the integrated die-casting machine significantly reduces the number of parts and connections between parts, improves the overall stiffness and strength of the vehicle body, and enhances its safety performance. Through the world's leading 9000T integrated die-casting machine, Chongqing Sokon Industry Group Stock's M9 rear body can reduce the number of components by nearly 80, achieving the highest degree of integration in integrated die-casting components on the market. It improves torsional stiffness by 23% and reduces the total number of parts and weld spots by 212 and 1440 respectively, effectively reducing the overall weight of the vehicle, simplifying the manufacturing process, greatly improving production efficiency, and enhancing the vehicle's range and energy efficiency. In order to enhance the production efficiency of the factory, Chongqing Sokon Industry Group Stock's super factory has also established a local efficient operation automotive industry ecosystem. Leading domestic suppliers such as Contemporary Amperex Technology, Wencan, Yanfeng, etc. have settled in the park, forming a localized supply chain system and further improving the efficiency of all parties involved. Intelligent manufacturing empowers high quality In terms of quality inspection, Chongqing Sokon Industry Group Stock's super factory uses the industry's first intelligent process system, adopting real-time data management throughout the entire process to measure the size of vehicles and components inside and outside the factory, achieving visualized, systematic, and real-time data management to ensure the rapid achievement of vehicle size targets and timely correction. After the vehicles are produced, they undergo a 100% full inspection, including a "CT scan" of the entire vehicle. The inspection equipment monitors and records quality data in real-time, with more than 10,000 signals on the cloud platform used for calculation and judgment, eliminating human inspection errors. Cloud-based big data comparison generates reports, achieving detailed management for each vehicle. Cloud platform calculations help eliminate human inspection errors. The quality control of Chongqing Sokon Industry Group Stock's super factory has reached a hair-level precision. The world's leading laser radar measurement technology monitors the dimensions of the vehicle body 100% online, achieving automatic precise high-efficiency measurement with an accuracy of up to 0.1mm, which is three times more efficient than traditional methods. The fully automatic blue light scanning measurement system measures the full dimensions of components and vehicles, providing 3D point cloud data and clear visual color difference reports for monitoring critical component dimensions and surface analysis, effectively ensuring product quality. Recently, the first batch of Chongqing Sokon Industry Group Stock's M9 was delivered, born under such stringent standards. Chongqing Sokon Industry Group Stock's super factory ensures the factory quality of every M9 through the use of intelligent equipment and fully automated testing throughout the entire process. Intelligent manufacturing empowers green environmental protection It is worth mentioning that Chongqing Sokon Industry Group Stock's super factory is also a green smart factory that is environmentally friendly, resource-saving, and environmentally friendly. The factory proactively applies environmentally friendly technologies, achieving 100% removal efficiency of organic exhaust gases in the painting process through pre-treatment environmental protection technology, zero emissions of phosphorus-nickel in the pre-treatment thin film process, a reduction of approximately 20% in VOC emissions through leading global processes, and zero carbon emissions from electric unmanned heavy trucks for transportation in the park. Proper waste treatment effectively reduces pollution, and full energy recycling maximizes energy savings. The amount of reused water in the sewage treatment plant reaches 200,000 tons per year. With its long-term commitment to green and low-carbon philosophy, as well as its multidimensional ESG practices in innovation research and development, company operations, and corporate responsibility, Chongqing Sokon Industry Group Stock's automobiles have been honored with the 2023 financialThe cooperative company has been awarded the "Chiyuan Award" and the "ESG Pioneer Award". Furthermore, it has stood out in the 2023 Green Manufacturing List and has been recognized as a national-level green supply chain management enterprise.As of now, Chongqing Sokon Industry Group Stock's M9-Daijing has exceeded 40,000 units. Chongqing Sokon Industry Group Stock's super factory will become an important force to accelerate delivery for Chongqing Sokon Industry Group Stock, assisting in opening a new chapter of intelligent manufacturing and high-quality development for Chongqing Sokon Industry Group Stock automobiles.

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